Friday, 29 June 2012

Polishing up...

I'll be going to the Scottish Jaguar Day this weekend so thought it was about time I gave the Jag a bit of special attention. It had been away out at the Grangemouth Gala Day last weekend and was used for commuting on the following two days - which it needed to be fair. Seems to generally 'work' a lot better when it is being used - so as a result it was pretty filthy. I discovered that the Tesco near the college has a really good pay-as-you-go jetwash with a foam brush so I made full use of that before driving home and breaking out the Autoglym polish. After about 2 hours work, the results are below...



Near mirror finish on the paintwork - not bad for an old motor!


Stainless Steel flashes out front still good...


Rear 3/4 view. Roof and bootlid all straight. Bumper to be fixed...


Right hand profile showing the small but deep 'battle scar' on the wing, and the very slightly wonky rear bumper...


All glasswork polished too. 

I'm really pleased with how it polished up! Compared to how the car looked both inside and out when I bought it there is a huge, positive difference.

Although she looks great, mechanically I want to address a few things as noted before. A service is planned for Saturday (tomorrow) where I'll change the oil, filter, plugs and air filter as well as checking the diff and gearbox levels. My boss will also get the chance to have a look underneath to point out any areas for attention I've missed, as well as road test it to give me his opinion on what else is needed to make her 100%. If I'm lucky I may be able to get ny A/C recharged for free and have the Jag Waxoyled to protect her bahookie from the salty, Scottish roads. 

A couple of things have sorted themselves out, again. My seats adjust fully now (apart from lumbar support though I can hear the motor going) and the erratic tailights seem to have settled down to working condition. Fluid leakage is still minimal. 

On the other hand though, while driving about with the A/C off and windows down, I noticed a horrible rattle when accelerating. I know the upper timing chain tensioner perhaps isn't in the best of health, but the rattle only happens under load, not when the engine is revved at idle, so I wonder if it's something to do with the drivetrain? Having said that the big Jag still goes like a scalded cat, with no untoward noises from the gearbox. A look online seems to indicate that what I might have is a loose Catalytic Converter which is bouncing about as the exhaust gasses pass over it. If that's the case, and bearing in mind there's a hole in it already, then it may be time to put aside some money for a new exhaust. I don't suppose another tranny fluid and filter change will do any harm either. Rosco's years of experience should help me pin down the noise - which is oddly intermittent too - and set up a plan for dealing with it. Spares shouldn't be an issue as Rob Jenner has just bought another X300 to break. :)  


Tuesday, 12 June 2012

Going in the right direction...

Apologies for the lack of recent updates. Things have been happening to the Jag, but as the college course has drawn to a close that's been my main focus.

The Motorcycle and Small Engines Maintenance & Repair experience (actually with a heavy bias towards general automotive maintenance & repair) has been great fun. I have completed all the outcomes and done so well that the college presented me with a 'Student of the Year' award! My application for next year has been accepted so I'll be moving onto City & Guilds Automotive Level 2, skipping the Level 1 course. I can't wait to get stuck in!

As the course came to an end, and even though all the assignments and assessments were taking priority, I managed to get the Jag into the workshop to sort out her wheel alignment, check for leaks, and wire brush some of the underside in preparation for undersealing it at a later date. I'd been putting up with an off-centre steering wheel and odd cornering behaviour for a bit (easier to turn left than right) so it was time to sort things. I used a 4-post ramp to get the Jag airborne, wire brushed and WD40'd the track rod ends, then walked away for a cup of tea to let the WD40 do its stuff. Once back I got out the 4-wheel laser alignment gear, set the steering wheel to straight ahead, and sprayed the track rod ends again before starting any adjustments. The initial readings on the alignment gear confirmed that the alignment was well out. It was a quick fix though and within minutes the front wheels were both pointing in the right direction. The rears were within 1mm of each other. I really should have checked them first to make sure the thrust line of the car was dead on, but the 1mm difference is OK.

Here are a few pics of the job in progress...


Laser alignment gear all set...


Offside track-rod end. The spring you see is probably the wrong one for the car. It doesn't match the nearside! That wire dangling down is the earth for the ABS. Before clean up everything you see here was caked in mud, dirt, grime, oil, coolant and transmission fluid from all the various leaks. No major leaks to report now though!


Rear A-frame and under car view. What lies beneath, eh? Well, a fair bit of surface corrosion, but no holes! Overall it's in really good condition for a 15 year old car with nearly 120,000 miles. The rust has been brushed off and I'll give it another going over before the whole of the underside is coated in Tetraseal or something similar. The exhaust has seen better days though. More on that later!


Pointing in the right direction...

Now, as it's prudent to do when underneath the car, I had a poke about at any rusty bits. The chassis is good, including the sills and arches, but one of my silencers for the exhaust now has a hole in it. Makes the car sound a bit bad-boy, but it has to go. 


Poke, poke... D'oh!

A quick bit of welding after the area has been cut back a bit and dressed will maybe sort this out for the meantime. Ideally though I'd like a new exhaust for peace of mind and because I want to bring the Jag back to excellent condition. On almost every XJ I've seen, the rear silencers rot out here. I couldn't see a drain coming down onto them, but there must be some reason for such localised corrosion? Answers on a postcard please!

After the alignment had been done I can report that the Jag drove much better. The steering wheel wasn't canted over and the cornering had improved. I decided to use it for a couple of days and took the opportunity to go to my first Jaguar Enthusiast's Regional Meeting at the Craig House near Dalkeith. It was a rand night out with like-minded people and I was able to begin the process of sorting out new wheels etc. thanks to Rob Jenner. H9 WAP's current ones are too far gone to reasonably restore so I'm thinking about a set of XJR rims. 

So, now that college is over for the summer I'm a bit stuck for workshop space. Having said that though I hope that Ross at Mulsanne Motors will be able to let me on a ramp long enough to do a service, the underseal and re-charge the air con at some point. Maybe the minor welding too! 


Friday, 25 May 2012

History Mystery...

As you'll know, H9 WAP was bought without a scrap of history or paperwork. None. Not a jot. I broke one of the golden rules of buying any car and took one hell of a chance on it. Still glad I did mind!

Anyway, there was at least one wee tiny bit of information with the car, namely its last MOT and a V5 registration certificate. On the day of the sale, using those documents, I did some online digging and managed to source the Jag's previous MOT history back to 2006 (she was on 105,000 miles at that point - only 119,900 now... ). This information was useful because it let me see all the passes, the fails, and the advisories against her over the last few years. I was therefore able to make an educated guess as to what sort of maintenance had been done to the car over that period of time. For example, the advisories in 2006 were:

  • All Coil spring corroded (2.4.C.1b)
  • Nearside Rear Tyre worn close to the legal limit (4.1.E.1)
  • Both Front wheel bearing has slight play (2.5.A.3c)
  • Both Rear wheel bearing has slight play (2.6.2)
  • All Brake hose slightly deteriorated (3.6.B.4d)

Since then the coil spring corrosion has been noted on all the MOT's, but none of the other issues have which indicates they were fixed. Looking under the car at the visible pipes and testing for play in the bearings confirms this. Other stuff sorted over the years around MOT time have included blows in the exhaust, faulty Lambda Sensors and dodgy lights. 

It bugs me that I don't have a history though with details on what else was done and where. So I set about getting some. 

Armed with the advice from the Jaguar Enthusiast's guru Rob Jenner, I nipped into the Jag dealer in Edinburgh to ask for information from their DDW (Direct Dealer Warranty) system. Stratstone couldn't give me much but did point me in the direction of where H9 WAP came from - which is Cheltenham in England and a dealership called 'H.A. Fox' on Rutherford Way. I decided to give them a phone to see what information they have and to my surprise found that they had carried out all the servicing and any warranty related repairs needed on H9 WAP for the first few years of its life. The last record they had was around late 1999 where the recorded mileage was around 40,000. 

In an example of going beyond the call of duty, the chap I spoke to at Fox's offered to trawl their archives, pull all the original paperwork, photocopy it, then send it to me free of charge!

My next step once I receive the info from Fox's is to contact the DVLA to request the registration history, which will give me a list of former keepers. Once I have that I can write to them and ask for any paperwork they have, or tales relating to the car. If I get a response it will help me further add to this Jaguar's Tale.




Monday, 21 May 2012

The other car...

Seeing as things are a wee bit quiet on the Jag front I thought I'd add a wee post about the baby of the fleet, my trusty Ford Ka. Here it is...


Bit different from the Jag, eh? SN02 FVT was bought in 2005 as a replacement for my previous Ka, a purple Mk 1 that expired after well over 100,000 miles and a dodgy engine swap. Many, many, many miles later (about 134,000 so far) FVT is still running and has well and truly replaced the first one. I took a wee while to warm to it though.

Spec wise, it's a Ka Collection in Panther Black metallic with cloth seats, an RDS 6000 EON CD/Radio, electric windows, central locking, and a 1.3 litre Endura-E engine which can trace it's design lineage back to the Ford Kent found in Anglias and the like. Since purchase I've added the 15" O.Z alloys, a G-Max sports suspension kit, wheel spacers front and rear, the shorty aerial plus a chrome trim for the exhaust. Everything else is standard.

I can't begin to tell you how much fun it is to drive this wee thing. It's no rocket but since you barely have to lift for any corner it feels faster than it is. The handling is helped by the lowered suspension and slightly wider track, but that comes at the expense of comfort - just ask my partner who gets car-sick on long journeys!

Sadly, the intergalactic mileage has taken its toll on the Ka. The situation right now is this: the engine is oil-tight but very noisy and it leaks coolant. This coolant loss has been a minor long term problem which was partially resolved using Radweld which stopped a water-pistol like stream from the intake manifold. There is a new leak now, not a dreadful one, but the coolant drips onto the engine, pooling around the No. 1 plug where it burns off thanks to the heat. That means I can't drive the car with the windows open because after a while the fumes get too much. Previously, coolant used to leak from the thermostat housing. That was resolved by removal, cleaning off the corrosion, then refitting with new gaskets and sealant. No idea what the solution will be this time though.  

Over the years it has been a reliable workhorse, hammered around the country, abused, and taken for granted. I didn't scrimp on servicing though and whatever needed done to it when it was needing done, was done. For instance it has had at least 3 steering racks, a power steering pump, several wishbones, pads, discs, drums, shoes, heater control valve, heater blower motor resistor, coolant temperature sender, new catalytic converter and manifold, complete new exhaust, new coil, a replacement headlight, a new clutch and a new flywheel. I've kept pretty much all of the receipts, stamped the service book and farmed out any work that I couldn't undertake myself. The Ka has paid me back by not letting me down. The only time I have had to pull over and stop was when it first became apparent there were overheating problem as a cloud of steam curled up from the bonnet while I was in traffic. After cooling down it got me home. It has always got me home - even when the clutch disintegrated, taking the old flywheel with it...

Time passes though and anything well-used will wear out. If the Ka lasts until its next MOT in August I will be happy. If by some miracle it passes, I'll be happier still, but in the back of my mind I'll be waiting for the day it goes bang. A pass in August is unlikely without some serious structural welding and a new windscreen. Unfortunately when Ford built the Ka they used foam on the inside of the body in areas that attract moisture. The foam traps the moisture and the car rusts from the inside out. 'FVT has rusted out around the fuel filler cap, rear crossmember/boot slam panel, offside sill, both front sill ends, base of A-pillars, round the rear wiper spindle and on the front of the offside wing (had an argument with a BMW once). Here are some pictures to show just how bad it is...


The boot & rear crossmember


Left side of boot & rear crossmember


Edge of boot, rear wing


Offside rear quarter panel


Rear wiper attachment


Fuel filler cap. There is no metal here. Only Duck Tape...


Nearside A-pillar base


Offside A-pillar base and cracked 'screen


Front of offside wing

We'll see what happens come MOT time. Just now though I am still enjoying what has been, and continues to be, a great wee, fun car. Having two constitutes a fleet as far as I'm concerned and I'm very happy to have them both! 



Thursday, 17 May 2012

Fatigued...

So... One of the 'wee things' has actually turned into quite a big thing. The checkstrap on the driver's door has completely pulled out of the frame. It seems that over time the metal plate in the door where the strap bolts on to suffers from metal fatigue, especially if the checkstrap mechanism is stiff, and this eventually leads to the bolts which hold it being pulled or pushed through the door on the X300's. That's exactly what's happened to mine. It seems when the strap got stuck in the fully extended position, my pulling the door shut forced the securing bolts through the frame. This was confirmed today thanks to the boroscope (camera on a stick) at the college. Seeing as it's now useless, the strap has been disconnected from the a-post so that the door can open and close freely but I need to be really careful opening it until I can have repairs carried out.

Knowledge is power though so I made a point today of going round all the other checkstraps with lots of white spray grease to make sure they don't seize. I lubricated the aerial, plus the bonnet catches too - scoring a consolatory victory by adjusting the driver's side one so that the bonnet now sits flat when closed. The transmission fluid was topped up a wee bit and all the other levels checked. It seems the oil level is a bit high so a full service is next on the cards to address that.

Although the weather was rotten I gave the Jag another wash then headed out to an automotive spray painters that Mulsanne use. They had a look over the Jag and the painting quote (for getting both bumpers re-sprayed, fixing the tiny (less than 5mm across) rust bubbles on the edge of the roof and scabbiness in the sunroof well, a full roof re-spray, and the rest of the car fully machine polished to fix the scratches) came in at about £500. I reckon for the work to be done, which would include refitting the rear bumper on new brackets I'd need to supply, the quote isn't too bad. Okay, the cost is almost the same as the whole car, and yes it does look okay the now, but the value that such work would add to the car pretty much justifies having it done. I've seen many XJ6's with rotten bodywork. I don't want mine to end up like them.

Friday, 11 May 2012

Wee things...

Despite the rain it was another glorious day to be out in the Jag. I've been using her to commute and she has been running well. There is also noticeably less oil and transmission fluid leaking from her since the transmission service and thanks to the Pro-Tec stop leak treatment, which is excellent because the amounts that had been lost overboard were beginning to worry me. The gearshifts are still smooth, the 'box isn't as noisy and old girl has got some pace back.

A couple of things have cropped up that will need attention though. Just wee things, but they annoy me. First off, the petrol gauge is lying again. It had seemed to sort itself after earlier inaccuracies but today I put a lot of petrol in but it only says there's a half a tank. At some point I will need to run the Jag almost dry so that I can remove the sender and give it a clean up. The posts on the JEC forums seem to indicate that this is probably what's causing the odd readings.

The forums have also helped with diagnosis of another issue - the sticky throttle. When changing from D to R or N & vice-versa while stationary the revs will rise to about 1500 and won't go down till you blip the pedal. Not a critical issue, but annoying and embarrassing when you're at a set of lights. If the revs are left high it causes a good thump through the drivetrain too when the gears engage, which can't be good, so a thorough clean out of the throttle body and butterflies is on the cards.

Speaking of cards I'm going to need to remove the driver's door card shortly - sooner rather than later - to see what's happened to the check strap. The door got stuck open today in the rain but released with a bit of a bang. Now it will not open fully. The forums pointed me in the direction of a knackered strap which may have pulled out of the door itself and become jammed. Inventive repair work may be required along with a trip to Rob Jenner for spare parts. A wee thing again, but frustrating.

I suppose that's part of the attraction of older cars. There's almost a masochistic delight in something needing attention just so that you can fix it. I really don't want to be chasing my tail fixing things though. I want to improve the car, to make it run and drive perfectly and keep it's body and paint in good condition. I also want to look into it's past and start compiling a history folder. Mr Jenner has suggested a couple of things to try. First of all there's a Jaguar Heritage Trace which will give me the cars "birth" details, such as when it was completed, original spec, original and supplying dealers, original reg etc and maybe even first and second owners. Secondly if I pop into Stratstones (Jag dealer in Edinburgh), ask for John in the spares dept, give him the last six digits of H9 WAP's vin and ask nicely for a print out of my car from the DDW system, then that may yield more info. Thirdly I can pay DVLA for a full owner check.

Pulling all these wee things together will make H9 WAP a better, more valuable car. One that I can comfortably enjoy and maybe one day turn a profit on. 


Thursday, 10 May 2012

Helping hands...

While I remember I would like to publicly thank everyone who has helped with the Jag so far. From Dean with the cleaning, to John with the transmission and Kevin with the tyres, plus everyone in between and at the college. It is much appreciated, thank you!